Author Topic: J-Box  (Read 6345 times)

Offline George R. Young

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J-Box
« on: May 17, 2011, 05:53:14 pm »
65 CB160 (67-69), 69 350GTR (69-72), 72 R5, 73 RD350 (73-84), 82 XZ550 Vision (84-03), 01 Concours C10 (03-), 89 EX250 (11-14), 00 SV650S (14-16)

Offline George R. Young

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Re: J-Box
« Reply #1 on: May 17, 2011, 07:32:30 pm »
Schematics, courtesy of Guy B. Young (no relation)

Pre-'94
http://web.ncf.ca/ag136/junct2r.jpg

Post-'93
http://web.ncf.ca/ag136/junct2bnewc.gif
65 CB160 (67-69), 69 350GTR (69-72), 72 R5, 73 RD350 (73-84), 82 XZ550 Vision (84-03), 01 Concours C10 (03-), 89 EX250 (11-14), 00 SV650S (14-16)

Offline kzz1king

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Re: J-Box
« Reply #2 on: August 01, 2011, 06:49:10 pm »
Thats good stuff to get home on! I need to print it out and get it on board. Thanks
Wayne
2010 CONCOURS
1974 Z-1

Offline Motor Head

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Re: J-Box
« Reply #3 on: November 08, 2011, 02:18:19 pm »
 I installed 3 new micro relays in my 90 model. Here is the part #NTE R46-5D12-12, these are rated at 12 amps. The OEM ones were just 5 amps.
 If you have a soldering Iron, solder and a bit of skill you can replace them quite easily.
« Last Edit: November 13, 2011, 07:32:13 am by Motor Head »
1990 ZG1000 C10
1982 KZ1000 LTD

Offline gaillarry

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Re: J-Box
« Reply #4 on: November 08, 2011, 03:15:42 pm »
I installed 3 new micro relays in my 90 model. Here is the part #NTE R46-5012-6, these are rated at 12 amps. The OEM ones were just 5 amps.
 If you have a soldering Iron, solder and a bit of skill you can replace them quite easily.

Where did you get the relays?
1990 ZG100 - Winter restoration project

Offline Motor Head

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Re: J-Box
« Reply #5 on: November 08, 2011, 03:18:30 pm »
 Local electronics store, but if you want you can order on line. It would be cheaper. But our local guys could use a few bucks from the locals.
 Centennial Electronics on Bijou st here in Colorado Springs. 3 w/ tax less than $12.
1990 ZG1000 C10
1982 KZ1000 LTD

Offline George R. Young

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Re: J-Box
« Reply #6 on: April 19, 2012, 07:07:09 am »
Diagnosis - Temp fix
http://web.ncf.ca/ag136/jBoxDiagnosis.htm
. . .

undrwlmd on the other board actually used this when stuck in Boise
http://forum.cog-online.org/index.php/topic,33899.msg173787.html#msg173787

Oooeee, first field test.
65 CB160 (67-69), 69 350GTR (69-72), 72 R5, 73 RD350 (73-84), 82 XZ550 Vision (84-03), 01 Concours C10 (03-), 89 EX250 (11-14), 00 SV650S (14-16)

Offline gpzrocker

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Re: J-Box
« Reply #7 on: April 21, 2012, 11:12:26 am »
Ive replaced them and it is easy. For the "I'm stuck on the side of the road and I cant start" I tuned the key on and started tapping the relays until the lights came up. Worked actually for a month or two.