No, I said that badly- I meant the rack I made would not deflect much with a 100 lb. load, not the grab rails. I do not any stress data on those other than they are very tough and robust. As far as 100 lbs. load, that is a 'walk in the park' for those things; you can pick the back of the bike up by a rack fastened to those rails. And yes, the factory rack is the limiting factor- it is more of a place holder for a much sturdier rack. It is probably perfectly suitable for the 22 lb. limit per the warning sticker but hanging a big top box loaded down with.... er, stuff, would be a really bad idea IMO.
Back to the grab rails for a moment, when I drilled the two holes in the front of them to mount a Givi backrest, imagine my amazement when I found those "aluminum" rails are plastic! It is a fairly soft, fiber embedded material that seems to have tremendous fatigue resistance. At first I thought it was on the cheesy side but after thinking about it for a bit and also not hearing of any failures, I think they were a great choice of materials. Aluminum would seem to be a better choice but a lot of softer metals like aluminum, copper and a few others have lousy fatigue resistance; that means that after a lot of cycles of loading and unloading well within the material's limits, the material it tends to become brittle and crack.
Brian
Really? Wow! I had no idea that the factory grab rails were that robust. So I guess the limiting factor with the stock setup is the black plastic tray? I figured that my GIVI rack was much stronger than what the rails could support on their own.